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Cheers and tears at Kudankulam N-plant

A sneak peek into India's secretive' nuclear establishment.

New Delhi: At India’s highly-guarded and walled atomic establishment, there are cheers in southern India, but tears in the western part of the country. Much to cheer about at Kudankulam, as India’s largest nuclear power park situated not far from the tip of India, Kanyakumari, is now operational. The twin 1000 MW atomic reactors have nuclear fission reaction running in them for the first time.

The first unit started supplying electricity in 2013 and the second unit which became operational this week and will start feeding electricity to the grid in a few weeks. At the same time, some 2000 km away, some grief and tears since the indigenously made Kakrapar Atomic Power Station in Gujarat remains shut for nearly four months after a leak in the nuclear island of the reactor forced an emergency shut down of a fully operating plant. The bigger headache for the Indian nuclear engineers is that even after several months of investigation the exact reason why the 'leak' took place remains a mystery.

The usually mild mannered but vigilant nuclear watchdog of India -- the Atomic Energy Regulatory Board (AERB) -- issued an ominous statement which said “the incident of leak from a coolant channel at Kakrapar Atomic Power Station Unit 1 at an early stage of its life has raised some concerns”.

At Kudankulam, which is not far from Lanka, the 14-year hiatus in starting the atomic reactors is almost akin to the 14-year 'vanvas' or banishment for Lord Rama as recorded in the religious epic Ramayana. The nuclear ‘vanvas’ for Kudankulam ended on July 10, 2016 when the first sustained nuclear fission was attained in the second unit of the Russian made nuclear reactors.

The construction for the first two units began way back in 2002 with the target to make it operational in five years, but today it has taken almost three times that amount of time. Time over runs on infrastructure projects prove to be very costly especially since Tamil Nadu was woefully short of electricity. The large reactors at Kudankulam have been delayed for various reasons -- there was considerable delay in supplying parts by Russian manufacturers and then just as the first unit was to become operational three years ago, an anti-nuclear agitation in part initially fuelled by the local state government of Tamil Nadu halted work at the almost ready atomic plants.

Today the two atomic reactors at Kudankulam have cost over Rs 22,000 crore, confirms S.K. Sharma, chairman-cum-managing director of the Nuclear Power Corporation of India Limited (NPCIL), the operator of the plant. The 10-year delay escalated the cost of the reactors by almost Rs 9000 crore -- a huge drain on the exchequer. Local anti-nuclear activists like S.P. Udayakumar dub the reactors as ‘unsafe’ and call them a huge risk for the people living around the giant reactors. The fairly affluent fisher folk who inhabit the village closet to the nuclear reactors called Idinthakarai erupted against the establishment of the atomic reactors in their backyard and forced the plant authorities to delay the start of the reactors. Countering the claims of the activists, the then chairman of the Atomic Energy Commission Srikumar Banerjee had called the Kudankulam reactors ‘one of the safest in the world’.

In a few weeks the Kudankulam plant will start generating full 2000 MW of power helping the states of Tamil Nadu, Kerala, Karnataka and Puducherry bridge the power shortage. India now houses 22 reactors with a total installed capacity of 6780 MW. Now the tears -- The 220 MW Indian made nuclear reactor located at Kakrapar in southern Gujarat failed on the morning of March 11, 2016. A leak developed and the automatic systems brought the reactor to a halt, even as AERB asserted “there was no hazard to the operators and the public.”

No radioactivity leaked out beyond permissible levels and no one suffered any radiation sickness. Yet four months after the ‘incident’, the exact cause of the leak has not been deciphered. According to AERB, preliminary investigation have revealed that “the failed coolant channel is seen to have three cracks... the leaky coolant channel is yet to be removed from the reactor for detailed failure analysis and establishing the causes. Preparatory work for the removal of the channel from the reactor is currently in progress. Removal of this failed channel requires careful planning and preparedness as vital information on nature and causes of failure is not lost during the removal”.

Why should this single-failed coolant channel worry India? India currently operates 17 similar reactors of the type that developed a leak at Kakrapar and together according to AERB that would number some 5000 coolant channels. At this moment it is hazardous to guess how the other coolant channels are faring? According to AERB as an immediate measure the sensitive leak detection systems installed at all operating atomic stations has been ‘rechecked’ by NPCIL. Yet the AERB raises a red flag when it says “during the ongoing inspections at Kakrapar units, unusual indications of local corrosion spots was noticed on the coolant channels, ... AERB asked for inspection of coolant channels of other units to rule out the possibility of similar corrosion.”

After a suitable review the AERB suggests that “the presence of local corrosion spots is specific to Kakrapar units alone and no evidence of this phenomenon is seen in other reactors inspected so far”.

This is indeed worrying and the sooner NPCIL completes these inspections the better it will be for India’s ambitious nuclear program. Not mincing words the AERB says “exact reasons for the failure of Kakrapar Atomic Power Station Unit 1 can be established after completion of the failure analysis, which is expected to take considerable time”.

The redeeming fact is that in the over 400 years of combined reactor operating experience that India has accumulated while running 22 reactors since 1969 not a single death has occurred due to radiation exposure at India’s nuclear power plants. Hopefully this record will remain unblemished. Even as nuclear engineers cheer and celebrate the first full operation of India’s largest nuclear power park at Kudankulam on nine other sites which house atomic reactors atomic scientists spend sleepless nights checking the reliability of systems to avoid any mishaps. Only nuclear sweat can wipe the tears to once again bring cheers at all Indian atomic units. Meanwhile southern India eagerly awaits newly generated ‘atomic electricity’ with bated breath.

( Source : Deccan Chronicle. )
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